COB – Experimental Engineering

Posted on August 18, 2016August 12, 2016 by The Engineer — Leave a comment

ELuc BLU4 Intelligent Lithium Battery Charger W/Bluetooth

Here’s another battery charger designed for lithium chemistry cells, the BLU4. This charger doesn’t display much on it’s built in LCD, apart from basic cell voltage & charging current limits, as it has a built in Bluetooth module that will link into an Android or iOS app.

Above the charger is operating with 4 brand new cells, at a current of 500mA per cell. If only a pair of cells is being charged, the current can be increased to 1A per cell.

Not much in the way of user interface on the charger, a tiny LCD & single button for cycling through the display options.

The usual stuff on the data plate, the charger accepts an input of 12v DC at 1A.

Removing the 6 screws on the bottom of the casing allows the board to be seen. Not much on the bottom, the 4 cell negative connections can be seen, with their springs for adjusting for cell length.

There’s a couple of P-Channel FETs on the bottom side for the charging circuits, along with some diodes.

The main PCB is easily removed after the springs are unhooked from the terminals. Most of the power circuitry is located on the top side near the power input. There are 4 DC-DC converters on board for stepping the input 12v down to the 4.2v required to charge a lithium cell.

Not entirely sure what this IC is in the bottom corner, as it’s completely unmarked. I’m guessing it’s a microcontroller though.

The top left of the board is crammed with the DC-DC converters, all the FETs are in SO8 packages.

One pair of DC-DC inductors is larger than the other pair, for reasons I’m unsure of.

Bluetooth connectivity is provided by this module, which is based around a TTC2541 BLE IC.

Below the Bluetooth module is yet another completely unmarked IC, the direct link to the BLE interface probably means it’s another microcontroller. The Socket to the left of the IC is the connector for the front panel LCD & button.

There’s not much to the LCD itself, so I won’t remove this board. The LCD controller is a COB type device, from the number of connections it most likely communicates with the micro via serial.

Posted on August 6, 2016August 1, 2016 by The Engineer — Leave a comment

Motorola Cordless DECT Phone Teardown

Another random teardown from the junk box time!
Here’s an old Motorola DECT landline phone, no use to me as I’ve not used a landline for many years.

Not much on the back, other than the battery compartment for a pair of AAA rechargables. The base unit contains the charger.

Here’s the main PCB removed from it’s casing. There’s not really much going on, one of the main ICs, which is probably a microcontroller, is a COB device, so no part numbers from there. There’s a row of pads for programming the device at the factory. The RF section is on a dedicated IC, a DE19RF19ZCNC from DSP Group. I couldn’t find much on this part, but it’s one of a range of DECT/VoIP DSP devices.

Inside the base unit is a similar board, just without the keypad. Main microcontroller is again a COB device, the RF IC is under the shield.

Removing the shield reveals the same IC as in the handset, only this PCB has a pair of antennas.

Posted on February 8, 2016 by The Engineer — Leave a comment

De La Rue Coin Counting Machine Followup – PSU Oddness

I did a little more digging into the PSU circuitry of the small coin counting machine, and it’s even more strange than I thought!
The part I originally thought was a transformer on the PSU board is in fact a DC-DC converter module!

Here’s the device after desoldering it from the PCB. It turns out that instead of a transformer, it’s an inductor.

Underneath is the controller electronics, with an COB controller & the switching transistors are under a protective covering of silicone.

Driving this whole lot of PSU randomness is the mains transformer, with a secondary voltage of 35v.

The only reason I can think of that the manufacturer went to this much expense with the power supply is stability – a coin counting machine that miscounts due to power supply surges, sags & spikes wouldn’t be very much use. It’s not likely I’ll see anything similar again, unless I manage to get hold of something like medical grade equipment.