USB – Page 2 – Experimental Engineering

Posted on December 12, 2013December 12, 2013 by The Engineer — Leave a comment

Potentially Lethal Clone Apple Charger

I received this USB supply with a laser module from China that I purchased on eBay. I have heard of these nasty copies of Apple chargers going around, but I’d never received one this bad with a piece of Chinese electronics.

Model No. A1265, so definitely an Apple clone. Apparently capable of +5v DC 1A output. Notice the American NEMA pins. This wouldn’t have been any use to me in the first instance since I am resident in the UK & our mains plugs are significantly different, not to mention significantly safer.

Manufacturer is marked as Flextronics.

Here is the charger disassembled. Inside the case these two boards are folded together, creating an alarmingly small isolation gap between the mains side of the supply & the 5v output. Both the low voltage output & the feedback loop for the supply runs over the 4-core ribbon cable.
The mains wiring from the board is as thin as hair, insulation included, so there is a big possibility of shorts all over the place from this part of the circuit alone.

Bottom of the PCB assemblies. Good luck finding any creepage distance here. There simply isn’t any at all. traces on the +350v DC rail on the mains side of the transformer are no more than 1mm away from the supposedly isolated low voltage side.

Plugging one of these devices into anything is just asking for electrocution.

Posted on May 20, 2013 by The Engineer — Leave a comment

Raspberry Pi Geiger Counter

Here’s my latest project with the Pi: interfacing it with the Sparkfun Geiger counter & outputting the resulting data to a character LCD.

The geiger counter is interfaced with it’s USB port, with the random number generator firmware. A Python script reads from the serial port & every minute outputs CPM & µSv/h data to the display.

The Python code is a mash of a few different projects I found online, for different geiger counters & some of my own customisations & code to write the info to the display & convert CPM into µSv/h.

This also writes all the data into a file at /var/log/radlog.txt

The code for this is below:

[snippet id=”1149″]

Posted on April 22, 2013April 22, 2013 by The Engineer — Leave a comment

Wearable Raspberry Pi – Some Adjustments

As the first USB hub I was using was certainly not stable – it would not enumerate between boots & to get it working again would require waiting around 12 hours before applying power, it has been replaced. This is a cheapie eBay USB hub, of the type shown below.

These hubs are fantastic for hobbyists, as the connections for power & data are broken out on the internal PCB into a very convenient row of pads, perfect for integration into many projects.

I now have two internal spare USB ports, for the inbuilt keyboard/mouse receiver & the GPS receiver I plan to integrate into the build.

These hubs are also made in 7-port versions, however I am not sure if these have the same kind of breakout board internally. As they have the same cable layout, I would assume so.

Here is a closeup of the back of the connectors, showing a couple of additions.

I have added a pair of 470µF capacitors across the power rails, to further smooth out the ripple in the switching power supply, as I was having noise issues on the display.

Also, there is a new reset button added between the main interface connectors, which will be wired into the pair of pads that the Raspberry Pi has to reset the CPU.
This can be used as a power switch in the event the Pi is powered down when not in use & also to reset the unit if it becomes unresponsive.

Posted on March 24, 2013April 22, 2013 by The Engineer — Leave a comment

Wearable Raspberry Pi Part 1.75

The hub for the external USB ports has been fitted here, with the two ports hardwired to the pads where once there were USB A sockets. This hub will also accommodate the wireless receiver for the mini keyboard & mouse, in the remaining port that will sit between the external USB ports.

In this gap between the ports is where the wireless receiver will sit for the keyboard & mouse, the pair of screws securing the external ports in the centre have been shortened to make more room.

Posted on March 22, 2013April 22, 2013 by The Engineer — Leave a comment

Wearable Raspberry Pi Part 1.5

For convenience, a pair of USB ports have been fitted to the wearable Pi, which open on the bottom of the unit. These will be hardwired into a 4-port USB hub which will also support the wireless adaptor for the mini-keyboard that is to be used with the device.

The two USB ports on the bottom of the casing.

The external connectors are also complete. The audio jack & second WiFi antenna port are fitted.

The audio is normally routed to the LCD display speaker, until a jack is plugged into the 3.5mm socket.

Posted on March 16, 2013April 22, 2013 by The Engineer — 3 Comments

Wearable Raspberry Pi Part 1

Here is the project I’m currently working on. A completely wearable computing platform based on the Raspberry Pi & the WiFi Pineapple.

Above can be seen the general overview of the current unit.

On the left:

Alfa AWUS036NHA USB High Power WiFi Network Interface
512MB Model B Raspberry Pi, 16GB SD card, running Raspbian & LXDE Desktop. Overclocked to 1GHz.

On the right:

WiFi Pineapple router board
USB 3G card.

The WiFi, Pineapple & 3G all have external antenna connections for a better signal & the whole unit locks onto the belt with a pair of clips.
The Raspberry Pi is using the composite video output to the 7″ LCD I am using, running at a resolution of 640×480. This gives a decent amount of desktop space while retaining readability of the display.

The case itself is a Pelican 1050 hard case, with it’s rubber lining removed. The belt clips are also a custom addition.

Here are the connections to the main unit, on the left is the main power connector, supplying +5v & +12v DC. The plug on the right is an 8-pin connection that carries two channels of video, mono audio & +12v power to the display.
Currently the only antenna fitted is the 3G.

Closeup of the connections for power, audio & video. The toggle switch is redundant & will soon be replaced with a 3.5mm stereo jack for headphones, as an alternative to the mono audio built into the display.

Current state of test. Here the unit is running, provided with an internet connection through the Pineapple’s 3G radio, funneled into the Pi via it’s ethernet connection.

Running on a car reversing camera monitor at 640×480 resolution. This works fairly well for the size of the monitor & the text is still large enough to be readable.

Stay tuned for Part 2 where I will build the power supply unit.

Posted on October 17, 2012 by The Engineer — Leave a comment

Media PC Build Log

This will be the record of building a new Media PC, above you can see the finished system.

It’s Mini-ITX based, with on-board HDMI output, specifically to run XBMC via Fedora for media purposes.

This is the case that is being used, around the size of a Shuttle PC. It has a single 3.5″ & 5 1/4″ bay, for a HDD & ODD, front panel USB, Firewire & Audio.

Motherboard to fit the case. Supports Intel Core i5 series CPUs, with up to 8GB of DDR3 RAM.
Other features are on-board full surround audio, HDMI, eSATA, & a single 16x PCIe slot.

Matching memory for the motherboard, a pair of 4GB DDR3 units.

Akasa K25 Low Profile CPU Cooler

Having never been impressed by bundled coolers with CPUs, here is an aftermarket low-profile unit, with solid copper core for enhanced cooling. This cooler is specially designed for Mini-ITX uses.

The brains of the operation, Core i5 650 CPU, should handle HD video well.

Posted on October 10, 2012October 10, 2012 by The Engineer — Leave a comment

New Feature – Geiger Counter

Here’s something new, an internet connected Geiger counter! The graph in the sidebar is updated once every 60 seconds, and can be clicked on for a larger version. Measurements are in Counts Per Minute, the graph logs 1 hour of data.

The counter itself is a Sparkfun Geiger counter, with the end cap removed from the tube so it can also detect alpha radiation.

Connected through USB, a Perl script queries the emulated serial port for the random 1 or 0 outputted by the counter when it detects a particle. The graph is pretty basic, but it gets the point across. Anybody who wishes to contribute to improve the graphing is welcome to comment!

Posted on July 10, 2012July 8, 2012 by The Engineer — Leave a comment

ShowWX+ Pico Projector First Light

Above is the image projected from the Pi, on the default login screen. Distance from the projector is approx 10 feet.

State of the art projector mount, fashioned from several cable ties. HDMI cable is plugged into the right hand side of the projector.

Unfortunately the projector cannot handle audio on the HDMI connector, the 3.5mm headphone jack on the projector is for splitting audio out of the iDevice connection only, and does not make the HDMI audio stream available.

The Raspberry Pi, hosting a USB keyboard, & USB powered speakers. Running the standard Debian release, on a 16GB card, with omxplayer installed for media functions.

Posted on December 21, 2011December 21, 2011 by The Engineer — 1 Comment

MSR605 3-Track Magnetic Stripe Writer

This unit was bought from eBay to experiment with Magnetic Stripe cards, for little money. This unit is capable of reading & writing all 3 tracks, & both Hi-Co & Lo-Co card types.
Interfaced to a PC through USB, this has a built in PL2303 USB-Serial IC & requires 3A at 9v DC to operate.
The 3 Indicator LEDs on the top of the unit can be toggled by the included software for Power/OK/Fault condition signalling.

Bottom of the unit with the model labels.

Closeup of the model label & serial number.

Here the bottom cover has been removed, showing the main PCB. The pair of large ICs bottom center interface with the magnetic heads. The IC above them has had the markings sanded off.

Closeup of the Prolific PL-2303 USB-Serial converter IC.

Here the connections to the R/W heads are visible, current limiting resistors at the left for the write head, a pair of signal relays, a pair of optoisolators & a LM7805 linear voltage regulator.

Here is the trio of indicator LEDs on a small sub-board.

The PCB has been removed from the main frame here, the only component visible is the rotary encoder.

The rotary encoder has a rubber wheel fitted, which reads the speed of the card as it is being swiped for writing. This allows the control logic to write the data to the stripe at the correct rate for the speed of the card. This allows the unit to write cards from 5-50 inches per second speed.
The Write head is directly behind the rubber pressure roller.

Here you can see the R/W head assembly. The write head is on the right, read on the left. When a card is written to, it immediately gets read by the second head for verification.

The drivers for this unit are also available here: Magcard Writer Drivers

Posted on July 12, 2011 by The Engineer — Leave a comment

Sigma Mini Keychain LCD Photoframe

This is a cheap Sigma branded keychain photoframe. User buttons for power & selecting photos are on the left.
There are two white LEDs on the bottom edge that function as a torch as well.

Front of the unit removed, showing the LCD module. The USB jack is bottom left, next to the pair of white LEDs & above that is the 32kHz watch crystal that the CPU uses for timekeeping.

Here the back has been removed showing the 3.7v Li-Ion cell used to provide power.

Here the display has been removed from the PCB exposing the chipset.

Here the CPU blob-top chip & a flash memory IC are visible. The CPU is a Sitronix ST2205U.

Posted on March 8, 2011February 11, 2011 by The Engineer — Leave a comment

USB Multi Card Reader

Here is a cheap USB 8-in-1 card reader. Power & Access LEDs are on top left.

Top of the PCB. The OTi IC is the interface IC to the USB port, part number is OTI002126. Card sockets on the top here are CF/Microdrive & Memory Stick.

Bottom of the PCB with the SD/MMC, Smart Media

Posted on March 2, 2011February 10, 2011 by The Engineer — Leave a comment

USB-IDE/SATA Adaptor

This is a device to use an IDE or SATA interface drive via a USB connection. Here is the front of the device, IDE interface at the bottom, 2.5″ form factor.

PCB removed from the casing. USB cable exits the top, 12v DC power jack to the left.
SATA interface below the DC Jack.
Molex connector below SATA is the power output for the drive in use. This unit has a built in 5v regulator.

Bottom of the PCB showing the interface IC.

Adaptor to plug into the 44-pin 2.5″ form factor IDE interface on the adaptor, converts to standard 40-pin 3.5″ IDE.

Power pigtail with standard Molex & SATA power plugs.

Posted on February 22, 2011February 10, 2011 by The Engineer — Leave a comment

Grand Hand View

This is an adaptor to convert computer VGA to composite & S-Video output for a normal TV.

Bottom of the unit with option select switch.

PCB removed from the casing, CPU in centre, buffer RAM on the right.

Reverse side with the VGA connections at the top & the S-Video/composite outputs on the bottom.

Inputs. USB connector provides power, pair of VGA connectors provides passthrough function.

Outputs. Standard S-Video on the left & composite video on the right.

Posted on February 10, 2011February 4, 2011 by The Engineer — 1 Comment

Hauppauge WinTV USB

Here is one of the first USB tuners that was available from Hauppauge Computer Works. Totally analog tuner of course, this model required 2 cables – a USB interface & a sound cable for the audio output of the tuner.

A/V connections.

For those who are interested. Here is the label with the model details.

Connection to an external antenna.

Bottom of the PCB.

Top of the PCB showing the USB interface IC (top left), cache memory (top right) & the main tuner assembly.

Posted on January 20, 2011 by The Engineer — Leave a comment

Power Pack Regulator Update

To help make my system more efficient, a pair of switching regulators has been fitted, the one shown above is a Texas Instruments PTN78060 switchmode regulator module, which provides a 7.5v rail from the main 12v battery pack.

A Lot like the LM317 & similar linear regulators, these modules require a single program resistor to set the output voltage, but are much more efficient, around the 94% mark at the settings used here.

The 7.5v rail supplies the LM317 constant current circuit in the laser diode driver subsection. This increases efficiency by taking some voltage drop away from the LM317.

The 7.5v rail also provides power to this Texas Instruments PTH08000 switchmode regulator module, providing the 5v rail for the USB port power.

Posted on January 10, 2011January 21, 2011 by The Engineer — Leave a comment

Portable Power Supply

This is detailing my portable multi-purpose power pack of my own design. Here is an overview, mainly showing the 4Ah 12v Ni-Cd battery pack.

Panel Features – Bottom: Car cigar lighter socket, main power keyswitch. Top: LED toggle switch, provision for upcoming laser project, Red main Power LED, 7A circuit breaker.

Top: Toggle switch serving post terminals, USB Port.
Post terminals supply unregulated 12v for external gadgets. USB port is standard 5v regulated for charging phones, PDAs etc.
Bottom: Pair of XLR connectors for external LED lights. Switches on their right control power & the knob controls brightness.

Additions are being made to this all the time, the latest being a 2W laser diode driver. Update to come soon!

Posted on September 23, 2010 by The Engineer — Leave a comment

Belkin F5U021 4-Port USB Hub

This is an old USB 1.1 hub that was recently retired from service on some servers. Top of the unit visible here.

Bottom label shows that this is a model F5U021 hub, a rather old unit.

PCB is here removed from the casing, Indicator LEDs along the bottom edge of the board, power supply is on the left. Connectors on the top edge are external power, USB host, & the 4 USB outputs. Yellow devices are polyswitch fuses for the 500mA at 5v each port must supply.

This is the USB Hub Controller IC, which is a Texas Instruments TUSB2046B device. Power filter capacitors next to the USB ports are visible here also, along with 2 of the polyswitches.

The power supply section of the unit, which supplies regulated 5v to the ports, while supplying regulated 3.3v to the hub controller IC. Large TO-220 IC is the 5v regulator. Smaller IC just under the power selector switch is the 3.3v regulator for the hub IC. The switch selects between Host powered or external power for the hub.

Posted on September 23, 2010 by The Engineer — Leave a comment

USB Flash Drive

Here is a cheap chinese made flash drive given out for free by Westlaw UK. Capacity 512MB

Here is the PCB removed from the casing, USB connector on the left, followed by the clock crystal for the flash controller, a CBM2092, which is a Chipsbank part. 512MB flash memory IC, unknown maker. Access LED on far right of the board.

Posted on August 26, 2010 by The Engineer — Leave a comment

Motorola V360v

Here is a more modern phone, the Motorola V360v. Features include Dual screens, 640×480 VGA camera, full col

our TFT Main LCD, SD-Micro slot.
Here on the back the grey scale LCD can be seen, with the camera lens to the right of the Motorola logo

Here the phone is opened showing the keypad & the full colour TFT LCD display.

Here the battery is removed from the unit, showing the SIM connector. The antenna cover is still on at the bottom.

The antenna cover has been removed in this shot, the antenna is the white section at the bottom, With the loudspeaker & the external antenna connector hidden at the right.

Here is the main PCB. Parts from left are the Bluetooth module at the top, supplied by Broadcom, the SD Card socket at the bottom. Main CPU next to that is the Freescale SC29343VKP. Above right of the CPU is the Freescale SC13890P23A Charger, Power & Audio IC. Below is the SIM card socket. Under the main CPU is the Intel Flash memory IC. ICs inside the shields are the RF sections for transmit & receive.

Rear of the display unit showing the monochrome LCD. The camera module on the bottom left. Ear speaker on the far right of the unit.

Main colour TFT LCD.

Camera module removed from the LCD unit.

The vibration motor attached to one of the LCD looms.

Posted on August 5, 2010 by The Engineer — Leave a comment

HP Photosmart 375

This is a HP PhotoSmart 375 portable photo printer. With built in card reader, screen & PictBridge.
Top of the printer showing the UI Buttons & Screen.

Front of the unit, card reader slots at the top, Pictbridge USB connector at top left. Paper out slot at bottom. Cartridge door is on the right.

Here the cartridge door is open. Takes HP 95 Tri-Colour Inkjet Cartridge.

Battery compartment on the bottom of the unit. A Li-Ion battery pack can be installed here for mobile photo printing.

Specifications label.

Power adaptor & USB connection for PC use.

Rear door opened. Showing the paper feed tray.

Rear door has been removed in this shot. Paper feed roller & platen roller can be seen here.

Paper holder attached to rear door.

Bottom of the top cover, with connections for the buttons & LCD panel.

This is the main PCB of the unit. Controls all aspects of the printer. CPU in center, card reader sockets are along bottom edge. various support circuitry surrounds the CPU.

Rear shell has been removed here. Showing the main frame & the carriage drive motor on the left.

Closeup of the carriage drive motor & timing belt system. All the motors in this printer are DC servo motors, not steppers.

Main drive motor, feeds paper, drives rollers, operates cleaning mechanism for the inkjets.

Mainshaft encoder. Main drive motor is bottom right hand side with timing belt drive.

Closeup of the CPU. This is a Phillips ARM chip, unknown spec.

Detail of the card reader sockets, this unit takes all current types of Flash memory card.

HP 95 Tri-color Inkjet Print Cartridge